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Casting knowledge

Die Casting Resources

Engineering guidance covering tooling, wall thickness, draft, porosity, tolerance and production economics.

Die-casting workshop, view 5 photographed in the ZAODA manufacturing facility
Engineering knowledge

Manufacturing Guides

Engineering guidance for project planning

Explore die casting, with guidance on part design, tooling, wall transitions, draft, filling, venting, ejection, porosity, machining and production cost.

Apply the guidance to your part

Use the articles to prepare technical questions and identify information needed for quotation. Confirm the applicable material standards, drawing revision, customer specifications and acceptance requirements for the project.

Prepare for technical review

Send the model, drawing, material specification, order quantities, finish and required inspection records. Highlight unresolved design decisions so they can be addressed before tooling or production begins.

Toolroom used for die casting mold development and trial preparation
Die Casting

From DFM to T1: A Practical Die Casting Tooling Workflow

A practical view of tooling development from requirement review and mold concept through steel release, T1 sampling, correction, approval, and maintenance planning.

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Die casting production cell used to manufacture metal components
Die Casting

Die Casting Defects: Causes, Prevention, and Inspection Strategy

A practical framework for classifying casting defects, investigating interacting causes, selecting controls, and matching inspection to functional risk.

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Submit drawings, 3D models and specifications for review. Include material, quantity, tolerances and finish requirements.

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